Custom Products

Custom Products

Custom Functional Orthoses

Custom functional orthoses are designed to the unique specifications of the patient’s foot and are built with specific functional objectives to address biomechanical issues within the foot. Ordering Functional Orthoses can be confusing, so Dr. Comfort® has created standard designs within four product collections to simplify the many options available when ordering functional foot orthoses. Building your own design from scratch is an option, however our standard designs are available as a quick and simple solution.

The Comfort Scan Mobile™ App makes ordering easy by taking a 3D scan of the foot, selecting options and submitting the order via the App. Traditional casting methods such as plaster casts or foam impression boxes are still available to submit with paper order forms that can be obtained through Customer Service.

The following four product collections encompass our standard designs prior to any alterations.

COLLECTION 1

Standard Functional Orthoses

Casual

Polypropylene shell with/or without heel post
Topped with 1/8” medium density EVA top. +/- heel post

Consider for:

Casual Shoes, Walkers

Material:
  • Top cover – medium density EVA – full length
  • Shell – Polypro – ball length
  • Bottom – Pseudo suede
Standard Modifications/ Accommodations Available:

Met pads, 1st ray cut out, heel skives and forefoot post

Sport

Polypropylene shell with/or without heel post
Topped with 1/8” antimicrobial neoprene fabric top. +/- heel post

Consider for:

Better shock absorption, Athletic Shoes, Runners and Walkers, Weekend Warriors

Material:
  • Top cover – antimicrobial neoprene fabric top – full length
  • Shell – Polypro – ball length
  • Bottom – Pseudo suede
Standard Modifications/ Accommodations Available:

Met pads, 1st ray cut out, heel skives and forefoot post

Dress

Polypropylene shell without heel post.
Topped with leather to the sulcus and 1/16” soft midlayer. +/- heel post

Consider for:

Dress Shoes, Support with Thinner Profile

Material:
  • Top cover – Leather top with soft 1/16” midlayer – sulcus length
  • Shell – Polypro – ball length
  • Bottom – Pseudo suede
Standard Modifications/ Accommodations Available:

Met pads, 1st ray cut out, heel skives and forefoot post

Comfort

EVA shell topped with 1/16” soft midlayer and pseudo suede top

Consider for:

Casual Shoes or Depth Shoes, Walkers, Less Control

Material:
  • Top cover – 1/16” Soft midlayer / pseudo suede
  • Shell – EVA – full length
  • Bottom – Pseudo suede
Standard Modifications/ Accommodations Available:

Met pads, 1st ray cut out, heel skives

COLLECTION 2

Specialty Functional Orthoses

Marathoner

Semi flexible Polypropylene shell, soft arch fill, dual density heel post, and antimicrobial neoprene top

Consider for:

Heel toe runners, Long distance runners, Greater dynamic response than standard functional orthotic

Material:
  • Top cover – 1/8” antimicrobial neoprene Fabric
  • Arch fill – Soft EVA
  • Posting – Dual Density EVA
  • Shell – Polypro 2mm – ball length
  • Bottom – Sole Cap + Pseudo suede

Field Sport

Rigid Polypropylene shell with plantar-flexed 1st ray and morton’s extension, firm heel post, and antimicrobial neoprene top with soft forefoot extension

Consider for:

Soccer and football, Sport specific pathologies

Material:
  • Top cover – 1/8” antimicrobial neoprene Fabric
  • Forefoot extension – Soft EVA
  • Posting – Firm Density EVA
  • Shell – Rigid EXOS – ball length
  • Bottom – Sole Cap + Pseudo suede

Trilam Embedded Shell

55 durometer EVA shell + plus Polypropylene shell for added stiffness, bilam top and pseudo suede bottom cover

Consider for:

Comfort and control combination, Larger patients with sensitive feet, Higher durability than traditional accommodative style

Material:
  • Top cover – Soft Bilam
  • Shell – Polypro 2mm – ball length
  • Base – 55 durometer EVA
  • Bottom – Pseudo suede

Cobra

Polypropylene shell with narrow width, minimal heel cup and traditional Cobra trim lines. Cover with 1/16” soft midlayer and leather top to sulcus

Consider for:

Dress shoes and slip-ons, Dance shoes, Thinnest profile

Material:
  • Top cover – Leather to sulcus
  • Midlayer – Soft EVA
  • Shell – Polypro – ball length
  • Bottom – Pseudo suede
COLLECTION 3

Total Contact Orthoses

Standard Total Contact Orthoses

Consider for:

Casual shoes or some athletic shoes, Walkers and runners, General comfort or foot fatigue

Top Cover Materials

Choose from a variety of EVAs to fit specific needs. Dr. Comfort® utilizes different durometers of EVAs in this style of orthosis

  • 1/8” Soft EVA
  • 1/8” Sport EVA (medium density)
  • Soft Bilam – Soft EVA with a soft midlayer
Base Materials

Choose from a semi-rigid EVA or a more dense cork material

  • White 55 durometer EVA full length
  • 70 durometer Cork full length

Molded Total Contact Orthoses

Consider for:

Depth shoes, Added medial and lateral control

Top Cover Materials

Choose from a variety of EVAs to fit specific needs. Dr. Comfort® utilizes different durometers of EVAs in this style of orthosis

  • 3/16” EVA
  • Sport Trilam
  • Soft Trilam

Reinforcement Materials can be added to strengthen the device

Base Materials

Choose from a semi rigid EVA or a more dense cork material

  • 55 durometer EVA
  • 70 durometer Cork
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